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INTRODUCTION

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This biochar fertilizer line utilizes high-temperature pyrolysis technology to convert agricultural organic waste into high-value-added biochar fertilizer, achieving the recovery and utilization of combustible gases and the self-circulation of energy during the production process. The plant can operate continuously for extended periods, possessing core advantages such as zero pollution, zero emissions, low labor requirements, huge production capacity, and significant energy conservation and emission reduction, representing cutting-edge technology in the field of organic solid waste resource utilization.

This biochar-based fertilizer production line is scientifically designed and widely compatible, suitable for the co-processing and fertilizerization of various organic and biomass raw materials. The materials used are diverse, mainly including two categories: first, raw materials for biochar preparation, such as agricultural residues like rice husks, wheat straw, and corn stalks; forestry processing waste such as sawdust, wood chips, and branches; and other biomass rich in lignin, such as coconut shells, bamboo chips, and fruit shells; second, raw materials for composting fermentation, such as livestock and poultry manure like chicken, pig, and cow manure; pre-treated kitchen waste or biogas residue; and biomass waste such as distiller's grains, vinegar residue, mushroom residue, and traditional Chinese medicine residue. By co-processing these two major categories of materials, this production line enables the efficient resource utilization of agricultural, forestry, and urban/rural organic waste.

RAW MATERIALS

Features and Advantages

1.It improves soil structure, overcomes continuous cropping obstacles, and enhances water and fertilizer retention capacity; it solidifies and passivates the activity of heavy metals in the soil; it promotes root development and activates soil microorganisms.

2.It possesses the dual advantages of organic and inorganic fertilizers, improving fertilizer utilization; effectively reducing chemical fertilizer use; and increasing the yield and quality of agricultural products, with some products meeting organic standards.

3.The equipment is safe, environmentally friendly, stable in operation, and has a long service life. It utilizes numerous new materials and processes, adopts patented technology design, and undergoes precision production. After extensive practical testing, every detail is perfected to ensure the quality of each set of equipment.

Carbon-Based Fertilizer Production Line

WORKING PRINCIPLE

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The entire biochar-based fertilizer production line begins with the carbonization of biomass raw materials. Biomass is carbonized at high temperatures using a carbonization machine to produce biochar. Subsequently, a biochar crusher breaks down the carbonized biochar to increase its specific surface area and reactivity. Simultaneously, compost raw materials undergo fermentation and maturation using a compost turning machine, ensuring thorough mixing and aeration of the compost material to promote the decomposition and stabilization of organic matter.The processed biochar powder and matured compost are precisely batched in a batching silo and then uniformly mixed in a mixer. The mixed material is first finely pulverized in a crusher to ensure a fine texture, and then fed into a granulator where it is extruded under pressure and specific humidity to form granular fertilizer. Finally, the cooled finished product is weighed and packaged, completing the entire biochar-based fertilizer preparation process. This process integrates the carbon-fixing properties of biochar with the nutrient advantages of compost. The mixed material not only enriches soil nutrients but also enhances soil structure and fertility over time, achieving a combination of efficient resource utilization and green agricultural production.

PARAMETERS

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Model Diameter(mm) The drum length(m) Carbon capacity(kg/h) Drum speed(rpm) Dimension(m)
JTTJ1010 1000 10 100-200 1.5-2.5 10.0*1.7*2.8
JTTJ1210 1200 10 200-300 1.5-2.5 10.0*2.0*3.0
JTTJ1410 1400 10 400-500 1.5-2.5 10.0*2.2*3.2
JTTJ1612 1600 12 600-800 2.0-3.0 10.0*2.4*3.5
JTTJ1912 1900 12 900-1100 2.0-3.0 12.0*2.8*3.8
JTTJ2212 2200 12 1200-1500 2.0-3.0 12.0*3.2*4.2
JTTJ2512 2500 12 1600-2000 2.0-3.0 12.0*3.5*4.5
JTTJ3012 3000 12 2200-2600 2.0-3.0 12.0*4.0*5.0
JTTJ3612 3600 12 3000-3800 2.0-3.0 12.0*4.6*5.6

RELATED CASES

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Old Customer Message
  • James**** 2025-11-03

    We want to make Biochar using coconut husk, startup with small scale industry. Advice and training. Cost of the machine and all other associate equipment.

  • Muke**** 2025-10-31

    1. More information on making Charcoal out of sawdust 2. The price of the machine 3. How long does it take to be deliver the machine 4. It requires how much space. 5. How many people required to run the machine.

  • Srini**** 2025-10-25

    I'm looking for a wooden Charcoal processing machine. Kindly advise me accordingly. Looking forward to make business with you.

  • Pilave**** 2025-10-11

    We need a line for block Charcoal. Please share complete details along with the layout and price. Capacity: 10/t Charcoal per day.

  • Mitun**** 2025-09-29

    How to set up a Charcoal production manufacturing plant. Please provide details of prices , production plant details and your services.

  • Sushi**** 2025-09-18

    Model number 1000 , with project Report sizes of the plot required with power consumption and required power to start the plant

  • Dr.balm**** 2025-08-31

    Looking for a complete sawdust to charcoal briquette line. Quote for machine price, delivery time to Ghana, power consumption, and required floor space.

  • Sanje**** 2025-08-20

    Inquiry about charcoal briquette machine for making hexagonal coal balls. Share machine price, production capacity per hour, and warranty terms. Can you send proforma invoice for CIF Mumbai?

  • vishal**** 2025-08-12

    Need continuous carbonization furnace for coconut shell & wood chips. Capacity: 5 tons/day.

  • Rhoda**** 2025-08-08

    Looking for a biochar reactor for rice husk. Our main concern is electricity consumption and continuous operation ability. Please specify the power (in kW) of your system and the expected biochar output per kg of raw material.

  • Praful**** 2025-07-28

    Interested in an environmentally friendly biochar machine for wood chips. The system must have smoke scrubbers to meet EU emissions standards. Provide details on the pollution control system and its cost.

  • BIKASH**** 2025-07-20

    For a municipal green waste recycling project, we require a large-capacity biochar production plant. Need a detailed project report, EPC solution, and long-term technical support agreement. Please arrange an online meeting.

  • Nkame**** 2025-07-13

    I have a large farm with abundant palm waste. Need a simple, durable biochar kiln that 2-3 workers can operate. Training video and manual in Spanish are necessary. What is the delivery time to Brazil?

  • Gupta**** 2025-07-03

    We need a mobile biochar unit on a trailer for processing forestry residues on-site. Please send information on your mobile models, their setup requirements, and a price range.

  • Adity**** 2025-06-30

    We want to test making biochar from sewage sludge. Do you have a machine suitable for this high-moisture material? We need a pre-dryer and a pilot system quotation. Can you process a sample of our sludge?

  • Morio**** 2025-05-23

    Comparing continuous vs batch type biochar reactors for our farm cooperative.

  • Esteb**** 2025-05-19

    We require a high-temperature carbonization furnace capable of reaching 800°C+ for producing high-grade biochar from hardwood. Specific focus on furnace lining durability and thermal efficiency. Quote requested.

  • ARGOP**** 2025-03-21

    Our city council is seeking a biochar solution for park and garden waste. Need a medium-capacity system with low noise and emissions for urban setting. Full project proposal with operational cost analysis is required.

  • Palitha**** 2025-02-15

    We are a small startup in Uganda. Need the most affordable, functional biochar kiln for coffee husks. Even used or refurbished equipment considered. Payment in installments possible?