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How does the walnut shell carbonization machine work?

 How to convert hard walnut shells into high-value energy? The core of the walnut shell carbonization machine lies in the integrated process of "crushing-pyrolysis-regeneration", which achieves zero-waste conversion in three steps:

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Crushing pretreatment. Mud walnut shells do not need to be cleaned and directly enter the multi-stage crushing system. The hammer crusher crushes the raw materials into 5mm uniform particles and simultaneously separates mud and sand impurities. The pretreated crushed shells enter the carbonization host through a sealed conveyor belt to prevent dust from overflowing and increase efficiency by 50%!

 

High-temperature anaerobic fission. The raw materials undergo deep pyrolysis in a 600℃+ closed carbonization chamber. The specially designed screw propeller ensures that the material is evenly heated, and the lignin is cracked into solid biochar and combustible gas in an oxygen-deficient environment. At this time, the equipment starts the self-powered cycle: the released flue gas is purified and returned to the combustion chamber, completely getting rid of external fuel dependence.

 

Dual-path high-value output. The hot carbon powder enters the water cooling system and quickly solidifies, producing high-calorific value fuel carbon (calorific value ≥ 7000kcal/kg); the wood tar collected simultaneously is purified by distillation and converted into anti-corrosion coating raw materials. Zero discharge of wastewater and waste gas throughout the process, a win-win situation for environmental protection and economy!

 

Choose a walnut shell carbonization machine to turn waste hard shells into clean energy and start the golden age of resource recycling!

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  • James**** 2025-11-03

    We want to make Biochar using coconut husk, startup with small scale industry. Advice and training. Cost of the machine and all other associate equipment.

  • Muke**** 2025-10-31

    1. More information on making Charcoal out of sawdust 2. The price of the machine 3. How long does it take to be deliver the machine 4. It requires how much space. 5. How many people required to run the machine.

  • Srini**** 2025-10-25

    I'm looking for a wooden Charcoal processing machine. Kindly advise me accordingly. Looking forward to make business with you.

  • Pilave**** 2025-10-11

    We need a line for block Charcoal. Please share complete details along with the layout and price. Capacity: 10/t Charcoal per day.

  • Mitun**** 2025-09-29

    How to set up a Charcoal production manufacturing plant. Please provide details of prices , production plant details and your services.

  • Sushi**** 2025-09-18

    Model number 1000 , with project Report sizes of the plot required with power consumption and required power to start the plant

  • Dr.balm**** 2025-08-31

    Looking for a complete sawdust to charcoal briquette line. Quote for machine price, delivery time to Ghana, power consumption, and required floor space.

  • Sanje**** 2025-08-20

    Inquiry about charcoal briquette machine for making hexagonal coal balls. Share machine price, production capacity per hour, and warranty terms. Can you send proforma invoice for CIF Mumbai?

  • vishal**** 2025-08-12

    Need continuous carbonization furnace for coconut shell & wood chips. Capacity: 5 tons/day.

  • Rhoda**** 2025-08-08

    Looking for a biochar reactor for rice husk. Our main concern is electricity consumption and continuous operation ability. Please specify the power (in kW) of your system and the expected biochar output per kg of raw material.

  • Praful**** 2025-07-28

    Interested in an environmentally friendly biochar machine for wood chips. The system must have smoke scrubbers to meet EU emissions standards. Provide details on the pollution control system and its cost.

  • BIKASH**** 2025-07-20

    For a municipal green waste recycling project, we require a large-capacity biochar production plant. Need a detailed project report, EPC solution, and long-term technical support agreement. Please arrange an online meeting.

  • Nkame**** 2025-07-13

    I have a large farm with abundant palm waste. Need a simple, durable biochar kiln that 2-3 workers can operate. Training video and manual in Spanish are necessary. What is the delivery time to Brazil?

  • Gupta**** 2025-07-03

    We need a mobile biochar unit on a trailer for processing forestry residues on-site. Please send information on your mobile models, their setup requirements, and a price range.

  • Adity**** 2025-06-30

    We want to test making biochar from sewage sludge. Do you have a machine suitable for this high-moisture material? We need a pre-dryer and a pilot system quotation. Can you process a sample of our sludge?

  • Morio**** 2025-05-23

    Comparing continuous vs batch type biochar reactors for our farm cooperative.

  • Esteb**** 2025-05-19

    We require a high-temperature carbonization furnace capable of reaching 800°C+ for producing high-grade biochar from hardwood. Specific focus on furnace lining durability and thermal efficiency. Quote requested.

  • ARGOP**** 2025-03-21

    Our city council is seeking a biochar solution for park and garden waste. Need a medium-capacity system with low noise and emissions for urban setting. Full project proposal with operational cost analysis is required.

  • Palitha**** 2025-02-15

    We are a small startup in Uganda. Need the most affordable, functional biochar kiln for coffee husks. Even used or refurbished equipment considered. Payment in installments possible?