The use of the carbonization furnace mainly involves preliminary preparations, specific operating steps, and later maintenance and safety precautions. The following is a detailed guide. Please consult Jiutian Machinery for details:
一、Preliminary preparations
1. Clean the carbonization furnace: Make sure that the inside and outside of the carbonization furnace are clean and free of dust and debris. Use a cleaning cloth or brush to clean the surface of the carbonization furnace, and remove the dust and carbon residue inside the carbonization furnace.
2. Check the status of the carbonization furnace: Check whether the connection of the carbonization furnace is firm, whether the power supply is normal, and whether the control system is operating normally. If there are any problems, they should be repaired or replaced in time.
3. Prepare materials: Prepare enough wood or other materials to be carbonized according to the specifications and requirements of the carbonization furnace. Make sure that the materials are dry, free of impurities, and meet the carbonization requirements.
二、Specific operation steps
1. Open the control panel: Open the control panel of the carbonization furnace and set the appropriate temperature and time according to the requirements of the carbonized material. Use the buttons or knobs on the control panel to set, and ensure that the set values are accurate.
2. Loading materials: Open the door of the carbonization furnace and evenly place the materials to be carbonized into the carbonization furnace. Note that the materials should be placed tightly and orderly to improve the carbonization efficiency.
3. Close the furnace door and preheat: Close the door of the carbonization furnace and press the preheat button or turn the preheat knob. This will start the preheating program of the carbonization furnace, so that the temperature in the furnace gradually rises to the set value.
4. Start the carbonization process: When the temperature of the carbonization furnace reaches the set value, press the start button or turn the start knob to start the carbonization process. During the carbonization process, keep the door of the carbonization furnace closed to ensure temperature stability and optimize the carbonization effect.
5. Monitoring and recording: During the carbonization process, the carbonization furnace can be monitored as needed, and key temperature and time data can be recorded. These data are helpful for analyzing the carbonization effect and optimizing the carbonization parameters.
6. Complete carbonization and remove the charcoal: When the carbonization process is completed, the carbonization furnace will send a corresponding signal prompt. At this time, the carbonization process should be stopped and the stop button should be pressed or the stop knob should be turned off to close the carbonization furnace. Then wait for the furnace temperature to drop to a safe range (generally below 50 degrees), open the door of the carbonization furnace and take out the carbonized charcoal.
三、Post-maintenance and safety precautions
1. Regular cleaning: Regularly clean the inside and outside of the carbonization furnace to ensure its normal operation and extend its service life.
2. Comply with safety regulations: Strictly comply with the operating procedures and safety precautions of the carbonization furnace, including wearing appropriate protective equipment to prevent burns or other accidental injuries.
3. Inspection and maintenance: Regularly check the connection, power supply and control system of the carbonization furnace, and promptly repair and replace damaged parts to ensure the safe operation of the carbonization furnace.
4. Proper disposal of waste: Properly dispose of waste generated during the carbonization process, such as carbon slag and dust, to avoid pollution to the environment and human body.
By following the above steps and precautions, the correct use and safe operation of the carbonization furnace can be ensured to obtain high-quality charcoal products.
If you have any equipment needs, please feel free to contact Jiutian Machinery, and if you have any questions, please feel free to contact us!
